📌 1.0 Purpose – Ensuring Quality Installation of Sanitary Fixtures
This method statement is applicable for the supply and installation of plumbing fixtures, sanitary wares, and accessories as detailed in the approved drainage shop drawings.
📦 2.0 Scope – Complete Plumbing Fixture and Sanitary Ware Installation
Covers all activities related to supply, installation, and inspection of plumbing fixtures and sanitary accessories in line with project requirements and approved shop drawings.
📚 3.0 References – Documents Guiding Installation Quality
- Latest Approved Shop Drawings
- Project Specifications
- Project Quality Plan (PQP)
- Project HSE Plan
- Material Approval Request (MAR) for Sanitary Wares
📖 4.0 Definitions – Abbreviations & Key Terms Explained
A comprehensive list of abbreviations such as PQP, PSP, HSE, ITP, WIR, MIR, MAR, UPVC, HDPE, and more.
👷 5.0 Responsibilities – Team Roles in Sanitary Ware Installation
🔹 5.1 Project Manager
Focuses on project timelines, equipment readiness, and coordination with QA/QC and HSE teams.
🔹 5.2 Construction Manager
Manages daily site operations, approvals, and coordination with site teams.
🔹 5.3 Site Engineer
Implements drawings/specifications, oversees progress, coordinates inspections and safety.
🔹 5.4 QA/QC Engineer
Ensures compliance, raises WIR/MIRs, conducts inspections, and assists consultants.
🔹 5.5 Site Foreman
Manages labor and resource distribution while ensuring daily progress.
🔹 5.6 Safety Officer
Implements and monitors safety protocols, PPE usage, and safe access.
🔹 5.7 Store Keeper
Ensures proper material handling, safe storage, and coordination during delivery.
🧰 6.0 Tools & Equipment – Essential Gear for Installation
Includes: Tool box, pipe wrench, measuring tape, spirit level, electric drill, solvent cement, welding machine (if required), and ladders.
🛠️ 7.0 Installation Procedure – Step-by-Step Plumbing Installation Guide
✅ 7.1 General Requirements
Approved materials, pre-installation inspection, and coordination with consultants.
🚚 7.2 Material Transport & Delivery
Safe transport practices to avoid breakage or damage.
🏗️ 7.3 On-Site Storage
Proper storage conditions to avoid rust, exposure, or deformation.
🔩 7.4 Installation Sequence – From Safety to Final Fix
⚠️ 7.4.1 Safety Measures Before Installation
Toolbox talks, PPE usage, safety checks for chemicals, and trained workers.
📝 7.4.2 Pre-Installation Checklist
Civil clearance, approved materials, proper wall openings, and leak-tested pipes.
🛁 7.4.3 Installation Guidelines for Fixtures & Sanitary Wares
7.4.3.1 Plumbing Fixtures
- Wall-hung and countertop installation
- Flow control fittings
- Stop valve and ball valve integration
- Protective post-installation covering
7.4.3.2 Sanitary Wares & Accessories
- Anchoring as per specifications
- Anti-vandal and rust-resistant installation
- Electrolysis isolation and protection
- Final adjustments and safety checks
💧 8.0 Testing & Commissioning – Ensuring Leak-Free, Efficient Operation
🧪 8.1 Pre-Commissioning Checklist
Ensure approvals, water pressure availability, and PRV settings.
🔎 8.2 Flow Rate & Performance Testing
- Stopwatch testing of flow rates
- Flush tank operation check
- Automatic tap sensor response
- Adjustment for non-compliant flow rates
📎 9.0 Attachments – Supporting Documents for Quality Assurance
Risk Assessment
Quality Control Procedure (QCP)
Inspection & Test Plan (ITP)
Installation Check Sheets
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