Method Statement For Installation Of Sump Pump:

1.0 PURPOSE:

The purpose of generating this method statement is to define the procedure step by step to implement the correct practices for Installation of Sump Pump through the guidelines contained herein so as to ensure that the job execution complies with the requirements of contract specification and serves the intended function to satisfactory level.in all applicable areas for the project.

2.0 SCOPE:

This method statement covers all processes related to Installation of Sump pump.

This procedure is to be read in conjunction with the relevant ITP, outlining the responsibility and the quality verification to be performed by various parties.

3.0  REFERENCES:

• Latest Approved shop drawings for the required and applicable areas for plumbing system.
• Specifications
• Project Quality Plan
• Material Submittals

4.0  DEFINITIONS:

PQP                                        : Project Quality Plan

PSP                                         : Project Safety Plan

QCP                                        : Quality Control Procedure

HSE                                        : Health, Safety and Environment

MS                                          : Method Statement

ITP                                         : Inspection Test Plan

QA/QC                                   : Quality Assurance / Quality Control Engineer.

WIR                                       : Inspection and Test Request

MIR                                       : Material Inspection Report

5.0  RESPONSIBILITIES:

• Responsibilities for ensuring that the steps in this procedure shall be carried out are specified at relevant steps in the procedure:
• Project Manager
• Construction manager
• QA/QC Engineer
• Site Engineer
• HSE officer
• SK

5.1 Project Manager

• The work progress shall be carried out as per planned program and all the equipment’s required to execute the works shall be available and in good condition as per project planned.
• Specific attention is paid to all safety measures and quality control in coordination with Safety Engineer and QA/QC Engineer and in line with PSP and PQP.

5.2 Construction Manager

• Construction Manager is responsible to supervise and control the work on site.

5.3 Site Engineer

• The method of statement to the system shall be implemented according to the Consultant project specifications and approved shop drawings.
• Provision of all necessary information and distribution of responsibilities to his Construction team.
• The work progress shall be monitored in accordance with the planned work program and he will provide reports to his superiors.
• The constant coordination with the Safety Engineer to ensure that the works are carried out in safe working atmosphere.
• The constant coordination with the QA/QC Engineer for any works to be carried out and initiate for the Inspection for the finished works.
• He will ensure the implementation of any request that might be raised by the Consultant.
• Efficient daily progress shall be obtained for all the equipment and manpower.
• He will engage in the work and check the same against the daily report received from the Foremen.
• The passage of all the revised information to the Foremen and ensure that it’s being carried out properly.

5.4 QA/QC Engineer (MEP):

• The monitoring of executions of works at site and should be as per the approved shop drawings and project specifications.
• Ensure WIRs and MIRs are being raised for activities in timely manner and inspected by the Consultant.
• He will follow and carried out all the relevant tests as per project specifications.
• Obtain the required clearance prior to Consultant’s inspections.
• Should acquire any necessary civil works clearances and coordination.

5.5 Site Foreman

• The carrying-out of work and the proper distribution of all the available resources in coordination with the Site Engineer on a daily basis.
• Daily reports of the works are achieved and coordinated for the future planning with the Site Engineer.
• Incorporate all the QA/QC and Safety requirements as requested by the concerned Engineer.
• Meeting with any type of unforeseen incident or requirement and reporting the same to the Site Engineer immediately.

5.6 Safety Officer

• The implementation of all safety measures in accordance with the HSE plan and that the whole work force is aware of its proper implementation.
• The implementation of safety measures is adequate to maintain a safe working environment on the work activity.
• Inspection of all the site activities and training personnel in accident prevention and its proper reporting to the Construction Manager and the Project Manager.
• The site is maintained in a clean and tidy manner.
• Ensure only trained persons shall operate the power tools.
• Ensure all concerned personals shall use PPE and all other items as required.
• Ensure adequate lighting is provided in the working area at night time.
• Ensure high risk elevated areas are provided are barricade, tape, safety nets and provided with ladders also to Ensure of provided warning tapes in manhole places.
• Ensure service area/inspection area openings are provided with barricade, tape, and safety nets.
• Ensure safe access to site work at all times.

5.7 Store Keeper (SK)

• Responsible for overall Store operations in making sure to store the material delivery to the site and keep it in suitable area that will keep the material in safe from rusty and damage.

6.0  EQUIPMENT:

• Tool box
  • Measuring tape
  • Marker
  • Wood-saw
  • Half round file
  • Wooden half round file
  • Hack-saw frame
  • Drill machine
  • Concrete bit
  • Moveable Hook/ Pulley
  • Anchor punch
  • Marking line-dori
  • Screw driver (flat & set)
  • Fix spanner (4mm to 32 mm)
  • Adjustable spanner
  • Sprite level
  • Safety requirements tools such as safety shoes, safety helmet, safety glasses, fluorescent vest, and safety gloves to ensure maximum ability of safe work and dust mask when required.

7.0  PROCEDURE:

7.1 Safety

• Ensure only trained persons shall operate the power tools.
• Ensure all concerned personnel shall use PPE (Personal Protective Equipment) and all other items as required.
• Ensure adequate lighting is provided in the working area at night time.
• Ensure service area/work area openings are provided with barricade, tape, and safety nets.

7.2 Work Sequence And Methodology

• Check all material delivered to site is inspected properly by QA/QC Engineer and check if it is stored properly as per manufacturer’s recommendations.
• MIR shall be raised for the inspection of the delivered sump pumps on site Consultant approval.
• Work shall be carried out by the site staff under strict supervision and guidance of the concerned Supervisors / Foremen / Engineers.
• The QA/QC Engineer shall check the Installations as per Check list items.
• WIR shall be prepared by QA/QC Engineer and will be submitted to Consultant for their inspection and approval.
• QA/QC Engineer shall coordinate with other Contractors and arrange inspection for installation to the Consultant Engineer.
• QA/QC Engineer is responsible for all installation activities for getting the work inspected / approved by Consultant Engineer.

7.3 Handling and Storage

• On receipt of sump pumps at site, necessary precautions shall be taken for unloading, shifting, and storage as follows:
•  
• Any Sump pumps & accessories deliver at site shall be carefully off-loaded by deploying necessary manpower in such a way that no damage shall caused to it.
• All pumps & accessories shall be inspected, handled and stored properly upon receipt at site and after consultant approval for the material.
• Pumps and accessories shall be stored in a place free of water, dust and adequately covered to avoid any kind of damages.
• Pump shall be transported to work place using adequate manpower.
• Any discrepancies, damage, and etc. found to the materials will be notified and reported to QA/QC Engineer and Project Engineer for further action.
• Materials found not suitable for site use should be removed from site immediately.
• All materials to be used shall be as per consultant MAR procedure and approval.

7.4 Installation of the sump pump

• Obtain clearance from the civil work prior installation of sump pump.
• Make sure that Sump pump material inspection is done.
• Sump pit depth should be checked and as per approved shop drawings & builder work drawings.
• Mark the pump location matching with proper guide rail location as per approved shop drawings and builder work drawings.
• Install the pump as per specification and approved shop drawings.
• Confirming to the matching line of flange install the guide rail and supporting chain.
• Ensure all support as per manufacturer recommendation and approved shop drawings.
• All Piping to be done in accordance to approved drawings and pump out let size.
• Gate valve and PRV to be install properly.
• All valves and major fittings to be supported properly.
• Install relevant float switches.
• Install the Control panel for the sump pump as per approved shop drawings and manufacturer recommendation.
• As per manufacturer’s recommendation, pumps shall be lifted with the cabtyre cable lifted slightly. Secure it to the hook. A hook must be prepared in advance by placing it on the frame of a manhole. Refer to attached Manufacturer’s recommendation.
• Raise inspection for Consultant approval after completion of the work.

7.5 Connections

• Connection of the piping will be as per approved shop drawings and manufacturer recommendation indicate general arrangement of piping, fittings, and specialties.
• Install piping adjacent to equipment to allow service and maintenance.

8.0 ATTACHMENTS

• Inspection & Test Plan                          
• Check List                                                
• Risk Assessment